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View Full Version : IsoPod_V2_SR power died?


terje
03-06-05, 08:50 PM
Powered up my Isopod for the first time today, with a nominal 6VDC 700mA supply, + at the center pin of the dev. board power connector, as described in the Quick Setup Instructions for the Development Kit. This time all worked like a charm. The LEDs lit up, the IsoMax V0.61 message appeared in NMITerm, and I immediately ran WORDS and the xxxLED OFF / ON tests.

5 minutes later, the LEDs had gone out.
Cycled the power, and the LEDs lit up for about a second. On later attempts they light up only for a fraction of a second.

Apparently, the input voltage to the switching regulator board is 8.2V (the unloaded power supply voltage was 9V), but only 1V comes out of the first regulator, and 0.8V from the second. I don't have an oscilloscope, so I don't know if the oscillator is running, but I guess not... The LT1940 was lukewarm to the touch after the first couple of minutes, and cool after the breakdown.

Could you please post the schematics of the SR module in the Downloads section? I was planning to use an extra switching regulator module from NMI to power my 6 servos and a 500mW 3,3V radio module from 4 cells Li-Po, and was planning to ask you about the capacitor values. You use larger electrolytes than indicated in the data sheet, but are these tantalums? And what ceramic capacitors are used? The LT1940 is rated at max 1,4A (at both outputs simultaneously?), Have you tested your module all the way to this limit?

Switching regulators make a particular case, where too liberal usage of ceramic capacitors may not always ensure success. Their HF characteristics are just too good, and they may pull the output (sometimes even the input ?) down hard and fast enough to inhibit the oscillator.

Have of course no idea what actually happened here, or whether the SR module was permanently toasted or if the Pod is pulling the supply down... The situation is still the same with the Pod disconnected from the dev. board, and power connected directly to J1 (with no periferals connected, including the RS232 to my portable PC, which by the way was running on battery and wireless network, isolated from all other units and the mains when this happened).

Terje

In the real world everything except your oscillators will tend to oscillate...

nmitech
03-07-05, 11:08 AM
Terje, I have seen couple of SR in the past which have similar problem to your SR due to the ground connection on the bottom of the chip LT1940 when it did not have a good amount of solder flow through to provide the proper ground connection for the chip. This is hard to touch up or fix when the chip is already installed. Replacing the SR circuit board from the IsoPod without destroying internal trace is also not an easy task either. Since your board is still under warranty, i will ask the production dept. send you a new replacement using different SR circuit.

The SR layout is based on the LT1940 manuafacture circuit diagram. Obviously there is no heat sink on board, and the size of the SR is quite small and it won't be able to provide larger pad for heat convection, therefore we can only expect it can handle about 1/3 of the max rating power. Maybe around 400-500mA similar to the capacity that provided on the Linear regualtors use on other 'Pods . I personally tested this circuit at ~400mA without shutting down, but yes the LT1940 is hot at the tested rating.